ASME B16.5 Superior Weld Neck Flange
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ASME B16.5 Superior Weld Neck Flange

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ASME B16.5 Superior Weld Neck Flange

                   flange blank               WN flange              weld neck flange

Stainless steel weld neck flange is a flange with a tapered neck, which is connected to the cylinder or pipe by butt welding. WN flange is an integral flange, and its tapered neck transition structure and butt welding connection significantly enhance the strength and rigidity of the flange.


Welding neck flange is characterized by butt-welding process, the flange and the pipeline are closely combined, and can withstand high temperature and high pressure and high frequency vibration and other harsh environmental conditions under the use of the requirements; at the same time, the necking butt-welding flange also has a compact structure and easy to install.


There are certain differences in structure and use between forged neck welding flanges and weld plate flanges, and they cannot be replaced at will. When choosing the flange type, it is necessary to determine it according to the specific use environment and requirements.

During installation and use, it is necessary to strictly abide by relevant standards and specifications to ensure the quality and safety of flange connections.



| Advantage


1. Non-leakage Connection

    Weld neck flanges ensure secure and durable connections between pipelines, minimizing leakage risks. By welding the neck to the pipeline, a strong bond is created for seamless fluid transmission. These flanges are crucial for pipeline efficiency and safety in global fluid transportation systems.


2. Security Assurance

    Stainless steel flanges contain a high proportion of chromium and nickel. For example, 304 stainless steel flanges contain 8-10.5% nickel and 18-20% chromium, which enables them to be used for a long time in harsh environments, reducing the frequency of maintenance and replacement, thereby reducing operating costs and improving system safety.

 

3. High Pressure Adaption

    The neck welded flange can withstand high temperature and high pressure, and is suitable for various high temperature and high pressure working environments to ensure the normal operation of the pipeline system. The high stiffness and ductility of carbon steel as well as the corrosion resistance of stainless steel make it suitable for complex engineering project.

 

4. Easy Maintenance

    The pipeline system connected with neck welded flanges facilitates maintenance and replacement of pipeline components, reducing the cost and time of maintenance and replacement of components.



| Size


Weld Neck Flange Class 150 lb Dimension
NPS A B C D E F G H      I      J      W
inch inch inch inch inch inch inch No. of Holes inch inch kg/pc
mm mm mm mm mm mm mm mm mm
1/2 3.5 0.62 0.44 1.88 0.84 1.19 1.38 4 0.62 2.38 0.48
88.9 15.7 11.2 47.8 21.3 30.2 35 15.7 60.45
3/4 3.88 0.82 0.5 2.06 1.05 1.5 1.69 4 0.62 2.75 0.71
98.6 20.8 12.7 52.3 26.7 38.1 42.9 15.7 69.85
1 4.25 1.05 0.56 2.19 1.32 1.94 2 4 0.62 3.12 1.01
108 26.7 14.2 55.6 33.5 49.3 50.8 15.7 79.25
1 1/4 4.62 1.38 0.62 2.25 1.66 2.31 2.55 4 0.62 3.5 1.33
117.3 35.1 15.7 57.15 42.2 58.7 63.5 15.7 88.9
1 1/2 5 1.61 0.69 2.44 1.9 2.56 2.88 4 0.62 3.88 1.72
127 40.9 17.5 62 48.3 65 73.15 15.7 98.6
2 6 2.07 0.75 2.5 2.38 3.06 3.62 4 0.75 4.75 2.58
152.4 52.6 19.1 63.5 60.45 77.7 91.9 19.1 120.7
2 1/2 7 2.47 0.88 2.75 2.88 3.56 4.12 4 0.75 5.5 4.11
177.8 62.7 22.4 69.85 73.15 90.4 104.6 19.1 139.7
3 7.5 3.07 0.94 2.75 3.5 4.25 5 4 0.75 6 4.92
190.5 78 23.9 69.85 88.9 108 127 19.1 152.4
3 1/2 8.5 3.55 0.94 2.81 4 4.81 5.5 8 0.75 7 6.08
215.9 90.2 23.9 71.4 101.6 122.2 139.7 19.1 177.8
4 9 4.03 0.94 3 4.5 5.31 6.19 8 0.75 7.5 6.84
228.6 102.4 23.9 76.2 114.3 134.9 157.2 19.1 190.5
5 10 5.05 0.94 3.5 5.56 6.44 7.31 8 0.88 8.5 8.56
254 128.3 23.9 88.9 141.2 163.6 185.7 22.4 215.9
6 11 6.07 1 3.5 6.63 7.56 8.5 8 0.88 9.5 10.6
279.4 154.2 25.4 88.9 168.4 192 215.9 22.4 241.3
8 13.5 7.98 1.12 4 8.63 9.69 10.62 8 0.88 11.75 17.6
342.9 202.7 28.4 101.6 219.2 246.1 269.7 22.4 298.5
10 16 10.02 1.19 4 10.75 12 12.75 12 1 14.25 24
406.4 254.5 30.2 101.6 273 304.8 323.8 25.4 362
12 19 12 1.25 4.5 12.75 14.38 15 12 1 17 36.5
482.6 304.8 31.75 114.3 323.8 365.3 381 25.4 431.8
14 21
1.38 5 14 15.75 16.25 12 1.12 18.75 48.4
533.4 35.1 127 355.6 400.1 412.7 28.4 476.3
16 23.5 1.44 5 16 18 18.5 16 1.12 21.25 60.6
596.9 36.6 127 406.4 475.2 469.9 28.4 539.8
18 25 1.56 5.5 18 19.88 21 16 1.25 22.75 68.3
635 39.6 139.7 457.2 505 533.4 31.75 577.9
20 27.5 1.69 5.69 20 22 23 20 1.25 25 84.5
698.5 42.9 144.5 508 558.8 584.2 31.75 635
24 32 1.88 6 24 26.12 27.25 20 1.38 29.5 115
812.8 47.8 152.4 609.6 663.4 692.1 35.1 749.3


| Flange parameter table


法兰参数表_sheet1(1)


| Production Process

                                   fine-machining          CNC machine    



(1) Material processing and forming

    Cutting and punch holes: cut stainless steel plates, round steel or pipes into blanks of suitable size, and then process thm into parts of required shape and size through stamping or forging processes.

(2) CNC machine : Finely machine the semi-finished product, drilling, griding burrs etc.

(3) Welding: weld the flange neck and the flange on the pipe or equipment to form a strong connection.

(4) Ultrasonic cleaning

(5) Surface treatment: protective process like polishing, sandblasting, electroplating etc to improve the appearance quality and corrosion resistance.

(6) Inspection

- Dimension: use measuring instruments to inspect the size and shape of stainless steel flanges.

- Appearance quality: check whether there are obvious scratches, pits and other defects.

- Leakage test: Conduct leakage tests on manufactured flanges to detect sealing performance.



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